Organic fertilizer pellet device is a sort of equipment that utilizes chicken and also pig manure as the main resources, adds a particular amount of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and various other materials, and utilizes rice bran, yeast, soybean meal as well as sugar to ferment for a particular amount of time as organic germs.
Under the activity of sulfuric acid, the equipment is combined and also fermented to produce biochemical fertilizer.
1. Intro of organic fertilizer pellet machine
The products generated by the organic fertilizer equipment are constructed from fresh hen and also pig manure, with no chemical ingredients.
However, chickens and also pigs have bad digestion capacity, and can just take in 25% of the nutrients, while the other 75% of the nutrients in the feed are mixed with the manure.
Release, so that the dry item includes nitrogen, phosphorus, potassium, organic matter, amino acid, healthy protein as well as other components.
( 1) Classification of fertilizer pellet making device
Pre-fermentation part: organic fertilizer fermentation devices, high-humidity product pulverizer, trommel testing maker.
Post-granulation component: mixing mixer, natural fertilizer granulator, disc granulator, wet tooth stirring organic fertilizer pellet device, organic fertilizer clothes dryer, rotary colder, drum screening device, rotary covering machine, Automatic weighing packaging maker, intermediate belt conveyor web link.
( 2) Configuration of organic fertilizer tools:
High arrangement: organic fertilizer dehydrator, fermentation turner, semi-wet product pulverizer, horizontal mixer, organic fertilizer pellet maker, dryer, cooler, drum testing equipment, covering machine, packaging equipment, belt conveyor, etc.
Medium configuration: semi-wet material pulverizer, straight mixer, organic fertilizer pellet device, clothes dryer, cooler, trommel screening machine, product packaging devices, belt conveyor, etc
Reduced arrangement: semi-wet product pulverizer, horizontal mixer, fertilizer pellet mill/trommel testing device, product packaging devices.
2. Process flow of the natural fertilizer pellet maker plant
Raw material choice ( pet manure, etc)– > drying as well as sanitation– > ingredients mixing– > granulation– > air conditioning as well as testing– > metering as well as sealing– > finished item storage.
The full set of organic fertilizer pellet maker is mainly made up of fermentation system, drying out system, deodorization and dust removal system, squashing system, batching system, mixing system, granulation system as well as finished item packaging system
( harmless treatment of livestock as well as fowl manure) The fermentation system consists of: feeding and conveying It is composed of machine, biological deodorizer, mixer, proprietary transforming as well as brightening device, oxygen supply system as well as automated control system.
The construction scale of fertilizer manufacturing plant is typically 30,000 to 250,000 tons per year. It is needed to thoroughly take into consideration local sources, market ability, and also market coverage radius.
Usually, small new fertilizer factory need to have an annual output of 10,000 loads (1.5 tons/hour), 20,000 tons (3 tons/hour), and also 30,000 loads (4.5 tons/hour); huge factories with an annual result of 10-30 million lots.
The investment range as well as product layout require to be developed according to the following conditions: qualities of raw material sources, neighborhood soil problems, neighborhood growing framework and main plant ranges, manufacturing facility website problems, degree of automation of production, and so on 3. Production procedure of natural fertilizer maker line
Rotary drum natural fertilizer pellet device, in which heavy steam, gaseous ammonia or phosphoric acid or nitrogen remedy, phosphorus ammonia slurry, hefty calcium slurry are introduced into the device to finish the chain reaction and also heating compound fertilizer granulation procedure in the barrel, or the cool granulation process of compound fertilizer supplemented with a percentage of water.
The product to be granulated is travelled through the rotary activity of the cylinder, and also the rolling rotation happens when the cyndrical tube is empty, and also it is accumulated right into spheres under a specific moisture as well as temperature level to complete the round making procedure.
The manufacture as well as manufacturing of natural fertilizers are preferable for organic fertilizer pellet devices. Considering that most of the raw products are composed of fermented raw material. As a result, no chain reaction is required in the production and also granulation procedure. There is no demand for steam to step in. It is just essential to atomize water.
The concept is via the rotation of the disc. The material glides down naturally in the disc to develop particles. It is like a snowball. It gradually develops fragments. The raw materials of natural fertilizer are expanded. The metropolitan sludge. And residential waste. Kitchen area waste. All are great basic materials for the manufacturing of organic fertilizers.
The brand-new requirement for natural fertilizers:
- Raw material (dry basis), % ≥ 25.0 25.0
- Wetness, % ≤ 30.0 15.0
- pH value 5.5 ~ 8.5 5.5 ~ 8.5.
- The number of fecal coliforms, number/g( mL) ≤ 100 100.
- Ascaris egg death, % ≥ 95 95 4.4.
- As, Cd, Pb, Cr, Hg content indexes in bio-organic fertilizer products should abide by the arrangements of NY/T 798.
- If not natural nutrients are contributed to the item, the complete vitamins and mineral web content in the item ought to be plainly suggested, revealed as the complete quantity of (N P2O5 K2O).
4. Detail process of organic fertilizer palnt.
The manufacturing of natural fertilizer must undergo the process of fermentation, squashing, blending, granulation by natural fertilizer pellet machine, drying out, cooling down, testing. Among them, the fermentation procedure and also the squashing procedure are especially crucial. It gives basic materials for top quality organic fertilizer.
Only the raw products are excellent. The natural fertilizer produced with top quality natural fertilizer pellet maker can pass the test. It can endure the examination of customers. The bio-organic fertilizer job has a brief building period, high financial investment return, reduced risk as well as brief payback duration.
